On-Site Nitrogen Generator

Name: Jobon Laser
Address: West side of the first floor, North Workshop, No.13 huaxianchang Road, Lixia District,, Jinan, Shandong, 250000, CN
Telephone: +86 18053185411
Price range: 99

The On-Site Nitrogen Generator is designed to provide a stable and continuous nitrogen supply for laser welding and cutting applications. By generating nitrogen directly on-site, it helps reduce dependence on traditional nitrogen cylinders, lower operating costs, and ensure consistent gas quality during production. Based on PSA nitrogen generation technology, the system integrates compressed air purification, nitrogen generation, and nitrogen storage to deliver high-purity nitrogen from 95% to 99.999%. It provides a reliable and efficient gas solution for manufacturers requiring stable nitrogen supply.

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Introduzione al prodotto

The On-Site Nitrogen Generator is designed for laser welding and cutting applications, providing a stable and continuous nitrogen supply without relying on traditional gas cylinders.

Using PSA nitrogen generation technology, the system integrates air purification, nitrogen generation, and storage to produce high-purity nitrogen on demand. Available in ZHN-01, ZHN-02, and ZHN-03 models, it delivers 20NL/min, 40NL/min, and 60NL/min nitrogen flow with 95%–99.999% purity.

Equipped with nitrogen purity display, smart PLC control, pressure monitoring, filtration system, and complete accessories, it ensures stable gas quality and reliable operation. Compared with nitrogen cylinders, it reduces gas costs, eliminates cylinder storage and transportation, and improves welding consistency for continuous production.

PSA Technology High Purity Nitrogen Stable Gas Supply Cost Saving

Panoramica del prodotto

Equipment Type	ZHN-01	ZHN-02	ZHN-03
Nitrogen Flow Rate	20 NL/min	40 NL/min	60 NL/min
Nitrogen Purity	95%–99.999%	95%–99.999%	95%–99.999%
Intake Pressure	0.6–0.8 MPa	0.6–0.8 MPa	0.6–0.8 MPa
Nitrogen Pressure	0.5–0.8 MPa	0.5–0.8 MPa	0.5–0.8 MPa
Air-Nitrogen Ratio	6.4:1	5.6:1	5.87:1
Power	50 W	60 W	60 W
Supply Voltage	AC 100–250 V	AC 100–250 V	AC 100–250 V
Frequency	50–60 Hz	50–60 Hz	50–60 Hz
Rated Intake	0.13 Nm³/min	0.21 Nm³/min	0.35 Nm³/min
Equipment Weight	59 kg	92 kg	139.5 kg
Equipment Size	450 × 500 × 780 mm	500 × 550 × 1070 mm	650 × 700 × 1300 mm
Compatible Laser Welding Machine	One 1–3 kW handheld laser welding machine	Two 1–3 kW handheld laser welding machines or one automatic laser welding machine	Three 1–3 kW handheld laser welding machines, three automatic laser welding machines, or one 6 kW handheld laser welding machine
Compatible Air Compressor	7.5 kW / 0.8 MPa screw compressor with a displacement of ≥1 m³/min	7.5 kW / 0.8 MPa screw compressor with a displacement of ≥1 m³/min	7.5 kW / 0.8 MPa screw compressor with a displacement of ≥1 m³/min
Compatible Refrigerated Dryer	Equipped with a 1.5 m³/min refrigerated air dryer. Three-stage filtration with automatic drainage.	Equipped with a 1.5 m³/min refrigerated air dryer. Three-stage filtration with automatic drainage.	Equipped with a 1.5 m³/min refrigerated air dryer. Three-stage filtration with automatic drainage.
Gas Tank	Optional 100 L air receiver tank available	Optional 100 L air receiver tank available	Requires a 300 L air receiver tank

Comparison	On-Site Nitrogen Generator	Traditional Nitrogen Cylinders
Operating Cost	Reduce nitrogen costs by up to 90% with on-site generation. Operating costs mainly consist of electricity and routine maintenance.	High recurring costs for gas purchases, transportation, cylinder rental, and logistics.
Investment	One-time investment with a typical ROI in 3–6 months for continuous users.	No equipment investment, but continuous spending with no long-term return.
Gas Supply	Produce nitrogen on demand with a 24/7 continuous gas supply.	Dependent on supplier delivery schedules and regular cylinder replacement.
Supply Stability	Stable gas pressure, flow rate, and purity ensure consistent production quality.	Gas pressure decreases as cylinders empty, which may affect welding performance.
Production Efficiency	No downtime caused by gas shortages or cylinder changes, keeping production running continuously.	Production may stop while waiting for new cylinders or replacing empty ones.
Welding Quality	High-purity nitrogen provides excellent oxidation protection, resulting in cleaner, brighter, and more consistent welds.	Gas quality and pressure may fluctuate, affecting weld appearance and consistency.
Safety	No transportation, storage, or handling of high-pressure cylinders, creating a safer working environment.	High-pressure cylinders require careful transportation, storage, and handling, increasing safety risks.
Purchasing & Inventory	No recurring gas orders or cylinder inventory management, reducing administrative workload.	Requires repeated purchasing, delivery coordination, cylinder storage, and inventory management.
Manutenzione	Low maintenance with simple routine servicing and long service life.	Minimal equipment maintenance, but ongoing logistics and gas procurement costs remain high.
Best For	Ideal for continuous production, automated welding lines, and medium-to-high nitrogen consumption.	Suitable for low-volume production, occasional use, or temporary applications.

Caratteristiche del prodotto

Nitrogen purity display

Standard configuration includes nitrogen purity display and feedback function.If the nitrogen purity fails to meet the standard value, the nitrogen generator will not output gas.
Solenoid Valve

Brand: AirTAC
Uses solenoid valves from a renowned brand, ensuring superior quality.
Smart PLC Control

Standard PLC control system replaces traditional timer relay control, ensuring stable operation and reducing failures caused by incorrect manual settings.
Air Filtration

The oil-water separator, pressure regulator, and precision filter provide secondary air treatment to ensure clean, stable compressed air and protect the nitrogen generation system.
Pressure Monitoring

The pressure sensor continuously monitors the air pressure and automatically triggers an alarm when the pressure is too high or too low, protecting the nitrogen generator from damage.
Protected Molecular Sieve

The molecular sieve tower features a flange-compression design with multi-layer filtration to prevent dust leakage, protect pneumatic components, and extend service life.
Pressure Equalization

The pressure equalization system reduces compressed air consumption, extends the service life of the molecular sieve, and improves overall system efficiency.
Complete Accessory Kit

The nitrogen generator comes with all required hoses and fittings for quick installation, eliminating the need for additional purchases.

Nitrogen Generator Schematic

Visualizzazione del prodotto

An On-Site Nitrogen Generator Is An Advanced Industrial Gas Solution Designed To Provide Stable And Reliable Nitrogen Supply. It Integrates Air Purification, PSA Nitrogen Generation, And Storage Systems To Produce High-Purity Nitrogen On Demand, Reducing Dependence On Traditional Nitrogen Cylinders And Improving Production Efficiency.

Perché scegliere Jobon

Jobon è un produttore professionale di apparecchiature laser che offre soluzioni complete per saldatura, pulizia, marcatura e taglio. Con compatibilità globale della tensione (110V/220V), ricerca e produzione interne, e certificazioni CE/ISO, le nostre macchine sono progettate per prestazioni e affidabilità in molti settori. Supportiamo la personalizzazione OEM/ODM, consegne rapide da scorte o linee di produzione su misura, e assistenza post-vendita multilingue per clienti in oltre 60 paesi. Che tu stia cercando una soluzione per l'industria, l'integrazione o la distribuzione, Jobon garantisce implementazione plug-and-play, qualità stabile e valore a lungo termine per il tuo business.