Rust Removal

Learn about Jobon Laser’s 14+ years of experience, in-house factory, global reach, and commitment to innovation in laser machinery.

What is Rust?

Rust on metal is the result of electrochemical corrosion, most commonly occurring on iron or steel. When iron reacts with oxygen and moisture, it forms various iron oxides that collectively appear as rust.

Rust typically has a layered, porous structure. The outer layer is loose α-Fe₂O₃ (reddish brown), the middle layer is a mixture of γ-FeOOH (yellowish brown) and Fe₃O₄ (black), and the inner layer is the dense Fe₃O₄. This porous structure absorbs moisture and oxygen, allowing corrosion to continue deeper into the metal. The rust layer expands to several times the volume of the original iron, causing surface cracking and accelerated deterioration.

The Harm of Rust

Rust can cause harm to the human body and many aspects of life. For example:

  1. If a rusty iron nail pierces the skin, there is a risk of tetanus infection.
  2. If the steel bars in the concrete are rusted, the cross-sectional area will be reduced by 10%. The structural bearing capacity will drop by about 40%.
  3. The corrosion rate of ship steel plates in a seawater environment can reach 1.5mm. This greatly shortens the service life.
  4. If the chassis of a car is rusted, the strength of the car body will be reduced by 5% to 10%, which can affect driving safety.

Product Features

  • Laser Cleaning Machine Solution

    Pulsed laser cleaning uses high-energy laser pulses to irradiate the metal surface, instantly vaporizing or ablating the oxide layer without damaging the underlying substrate. Unlike traditional mechanical or chemical cleaning methods, laser cleaning is non-contact, requires no consumables, and produces no secondary pollution.

    The system delivers precise and selective cleaning even in small areas or complex surfaces. Thanks to its low thermal impact, it preserves the physical properties of the base material, making it ideal for pre-welding, plating, or bonding processes where oxide layers must be thoroughly removed to ensure strong adhesion and optimal conductivity.

  • High-speed rail carriage

    Pulse laser Cleaning Machine

    Hand-held precision cleaning for selective cleaning at precise locations and sizes. Compared with the traditional mechanical, chemical cleaning of rough processing, high cost, environmental pollution, pulsed laser cleaning has no media, no secondary pollution, simple operation, non-contact cleaning and other advantages. Compared with the continuous laser cleaning, pulse cleaning can be done without high temperature, without damaging the characteristics of the workpiece substrate. Small size, easy to carry, easy to operate, and has a stable cleaning system.

  • CW Laser Cleaning Machine

    CW Laser Cleaning Machine

    The laser cleaning machine adopts non-contact cleaning, which is energy-saving and environmentally friendly, and has no secondary pollution. The washing head is lightweight and the powerful water cooling system ensures that the equipment runs uninterrupted for 24 hours. It can achieve precise positioning, fast cleaning speed and high efficiency. The focal length position can be adjusted according to different scenes, which is convenient and fast.

Laser Rust Removal VS Traditional Rust Removal Solution

Rust removal is critical in metal maintenance, repair, and surface treatment. While traditional rust removal methods remain widely used, laser cleaning technology is quickly emerging as a safer, more efficient, and eco-friendly alternative. Below is a comparison of laser rust removal and conventional methods, categorized by their working principles.

 

Feature Laser Rust Removal Traditional Methods
Contact Type Non-contact, no tool wear Physical or chemical contact
Base Material Damage Minimal, especially with pulsed lasers High risk of surface damage or pitting
Precision High (suitable for delicate parts) Low (broad impact area)
Environmental Impact No chemicals or waste Generates hazardous waste or dust
Operation Cost Higher initial investment, low maintenance Low initial cost, high recurring costs
Automation Integration Easy to integrate into CNC/robot systems Difficult to automate
Noise & Safety Low noise, safer working environment Loud, requires protective measures

Product Features

  • Laser Cleaning Machine
  • Laser Cleaning Machine
  • Laser Cleaning Machine
  • Laser Cleaning Machine
  • Laser Cleaning Machine

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FAQ

  • I know nothing about this machine,what type of machine should I choose?

    We will help you choose the suitable machine and share you the solution;you can share us the following information
    1. what material will you weld
    2. The welding material thickness
    3. Is it joint welding or over-lay welding
    4. What is the exact usage for the machine , for product welding or repair or other application

  • When I got this machine. but I don't know how to use it. What should I do?

    We will send operation video and manual for the machine. Our engineer will do training online If needed. we can send our engineer to your site for training or you can send the operator to our factory for training.

  • If some problems happen to this machine,what should I do?

    We provide two years machine warranty. During the two-year warranty,in case any problem for the machine,we will provide the parts free of charge(except for artificial damage). After the warranty. we still provide whole lifetime service. So any doubts,just let us know, we will give you solutions.

  • What are the payment options?

    We accept payment terms including: T/T, VISA, Western Union Online Bank payment.

  • What are the shipping methods for the equipment?

    Sea transportation is the normal way. If there are special requirements, the two sides need to confirm the final.

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